Thermal Oil Heater

Technical Data – Thermal Oil Heater

Heating Capacity: 100,000 – 5,000,000 kcal/hr (customizable)

Operating Temperature: Up to 300–400 °C

Working Pressure: Atmospheric (no pressurization required)

Heat Transfer Medium: Mineral thermal oil or synthetic heat transfer fluid

Fuel Options: Natural Gas, Diesel, Furnace Oil, Biomass (as per requirement)

Thermal Efficiency: 85% – 92% (depending on fuel and design)

Temperature Control: Fully automatic with PID controller

Combustion System: High-efficiency burner with optimized fuel-air ratio.

Click here

Safety Features:

Over-temperature protection, Low-flow thermal oil interlock, Emergency shutdown system.

Applications:

Textile dyeing, chemical processing, pharmaceutical manufacturing, food processing, building materials, and other industrial heating processes

Test Oil condition

Analyze thermal oil periodically for viscosity, acidity, and carbon content.

Burner Maintenance

Check fuel nozzles: Clean or replace nozzles to ensure proper atomization.

Adjust combustion: Optimize the fuel–air ratio for maximum efficiency and minimal emissions.

Inspect flame sensors: Test and calibrate sensors for safe ignition and flame stability.

Pump Maintenance

Lubricate bearings: Apply recommended lubricants at regular intervals.

Check seals: Replace worn mechanical seals to avoid oil leakage.

Monitor vibration: Ensure proper alignment to reduce vibration and shaft wear.

Thermal Oil Heater-Description

A Thermal Oil Heater delivers high-efficiency heat transfer by circulating thermal oil as the heating medium. Unlike steam or hot water systems, it operates at temperatures up to 300–400 °C without requiring pressurization. Therefore, industries gain a safe and energy-efficient solution for continuous process heating.

In addition, the heater maintains stable and uniform heat, which makes it ideal for textiles, chemicals, pharmaceuticals, food processing, and construction materials. Moreover, it achieves high combustion efficiency and offers precise temperature control. As a result, businesses experience reliable performance, reduced maintenance, and lower operational costs.

Finally, the compact design allows smooth integration into existing plants. At the same time, the system minimizes fuel consumption and reduces CO₂ emissions, supporting eco-friendly industrial operations.